I’m so excited to make a new batch of face masks that have adjustable ear loops! The masks that I sewed 6-9 months ago really need replacing and this time I was able to find the perfect ear loops with an adjuster that are soft and comfortable, plus they ensure a good fit. I changed the template that I used for cutting out my face mask fabric (to account for sewn-in ties), so I’m sharing a new template with you that includes 5 different sizes from child small all the way up to adult extra large.
This easy sewing tutorial also includes a video with tips and tricks so even if you’ve never sewn face masks before, your first one will turn out perfect, I promise! The video should start automatically in the video player within this post, but if it doesn’t, you can find it on my YouTube channel here.
This blog post has been converted to an optional PDF that’s optimized for printing. Find it here. The blog post below contains everything you need (including the free template) and is totally free to read, print, and sew! Just hit CTRL +P on your computer to print. The Optimized for Printing PDF download for $2 is totally optional.
These new face masks are shaped very similarly to the Olson Mask Pattern that was previously my favorite. I needed to change the design to account for shorter sides (no elastic casing) plus I added 4 extra sizes.
I gathered some new information about cloth masks from the CDC website. It says:
Multi-layer cloth masks can both block up to 50-70% of these fine droplets and particles and limit the forward spread of those that are not captured. Upwards of 80% blockage has been achieved in human experiments that have measured blocking of all respiratory droplets, with cloth masks in some studies performing on par with surgical masks as barriers for source control.
These masks have 2 layers of fabric, but of course you can use more layers than that if you would like better protection.
After you are vaccinated, you can sew a pretty Vaccination Card Holder Wallet to keep your record in.
The free template includes the following sizes:
child small (for ages 2-5)
child large (for ages 6-10)
adult medium (great for tweens, teens, and women)
adult large (for women who want a more generous fit plus men)
adult extra large (for men who want a more generous fit)
To sew a face mask with my template, you’ll need:
about 1/8 yard tightly woven cotton fabric (or other fabric of your choice)
Cut out the free template along the line for your desired size.
Use the template to cut 2 mask exterior pieces (1 reversed) and 2 lining pieces (1 reversed).
The easiest way to do this is to fold your fabric in 2 layers right sides together, pin the template on top, and cut out both layers at once. Then repeat for the remaining set.
1. Place the two mask exterior pieces right sides together and pin if desired. Sew the curved edge with a 1/4’’ seam allowance.
Sew the two lining pieces together along the curved edge in the same way.
2. Sew the ends of the ear loops to the mask exterior piece at the sides.
The ends of the loops should be 1/4’’ away from the corners as seen above.
Tip: watch my video above or on YouTube for a different speed method for sewing on elastics!
3. Place the mask lining piece on top, right sides together and pin around the edges.
Tip: make sure that the top edges of the mask are lined up – and one is not upside down! 🙂
4. Sew all the way around the mask with a 1/4’’ seam allowance, leaving a 2’’ opening along the bottom edge on one side for turning it right side out.
5. Trim a little bit away from each corner to reduce bulk, without cutting the stitches.
6. Turn the face mask right side out through the opening and press gently. Turn the edges at the opening to the inside and press.
7. Topstitch all the way around 1/8’’ from the edge for a nice professional look (and to close the opening at the same time).
Enjoy and stay safe!
I’m adding this tutorial to my list of the 5 Best Easy and Free Face Mask Patterns. Let me know which one is your favorite!
Disclosure: some of my posts contain affiliate links. If you purchase something through one of those links I may receive a small commission, so thank you for supporting SewCanShe when you shop! All of the opinions are my own and I only suggest products that I actually use. 🙂